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Ask the expert: What’s wrong with the Volvo D4 engine?
The Volvo XC60 D4 engine has a couple of known issues. One problem is with the intake manifold, which can melt and catch fire in certain cars produced between 2014-2019. Volvo has a recall in place for this issue. Another problem is with the exhaust gas recirculation (EGR) system, where the chambers of the EGR cooler don't seal properly ...
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